Our magnetic production is divided into two processes, namely the manufacturing process and the detection process, which requires the corresponding equipment. The following is the flowchart.
Product manufacturing process
Ingredients (ingredients, mixing, metering equipment) → melting (melting furnace equipment) → crushing powder (crushing powder grinding equipment) → pressure type → (pressure machine equipment, various magnetic powder metallurgical molds) → vacuum sintering (real vacuum furnace Equipment) → grinding processing (grinding bed equipment) → slicing (slicing machine equipment) → electroplating (electroplating whole set equipment) → massage (magnetic charger equipment) → packaging (packaging, packaging equipment and basis) → outbound (transportation equipment).
Product detection process
Calling (purity) test (chemical composition analysis and laboratory equipment) → Gold phase observation (Jin Xianxian microscope) → granularity analysis (laser particle size instrument equipment) → gold phase analysis (Jin Xian microscope) → oxygen content test (fixed oxygen instrument equipment) → Magnetic Performance Test → (Magnetic Instrument Equipment) Tolerance control (tolerance measuring instrument) → Appearance testing → Pillar thickness detection (coating thickness detection instrument) → salt fog test (salt fog test machine) → magnetic flux detection (Gaussian planning equipment) → finished product spot check
In addition, some commonly used various tools (computers, calculators, printers, wages, screwdrivers, electrical pens, universal meters, hammers, etc.), low -value consumables (such as chemicals, packaging bands, nails of the nail box) , Common measurement equipment (various names), instrument and instrumentation, spare parts of damaged parts.
We are regular manufacturers, we introduce the various logo and customization of the product.
QCM magnet factory equipment
Introducing advanced equipment to help factories produce efficiently
Application of laser cutting machine in the production of precast concrete magnets
1. High-precision cutting
Laser cutting machines are able to cut metal materials with extremely high precision, which is essential for manufacturing the outer shell and internal structure of precast concrete magnets. Through laser cutting, it is possible to ensure that the size and shape of each component meet strict design standards, thereby improving the quality of the final product.
2. Processing of complex shapes
Laser cutting technology is able to cut complex patterns and shapes, which is essential for designing magnets with specific functions. For example, the outer shell of a magnet may require specific holes or grooves to fit with other components. Laser cutting machines can easily achieve these complex designs, which may be difficult to complete with traditional cutting methods.
3. Reduce material waste
Laser cutting has a smaller cutting width (small heat-affected zone), which means less waste is generated during the cutting process. By optimizing the use of materials, laser cutting can significantly reduce production costs and improve resource utilization.
4. Fast production
The laser cutting machine has a fast cutting speed, which can greatly improve production efficiency. In the production of precast concrete magnets, the fast cutting process can shorten delivery time and enable manufacturers to respond to market needs more quickly.
5. Automation and digitalization
Modern laser cutting machines are usually equipped with computer numerical control (CNC) systems, which can realize automated production. This automation not only improves production efficiency, but also reduces manual errors, ensuring product consistency and quality.
Specific scenarios
Production line integration
On the production line of precast concrete magnets, laser cutting machines can be integrated with other equipment (such as welding machines and assembly lines) to achieve a fully automated production process.
Customized production
For magnets that require customized shapes and sizes, laser cutting machines can quickly adjust the cutting program to meet the needs of different customers.
In the above ways, laser cutting machines play an important role in the production of precast concrete magnets, improving production efficiency, product quality and flexibility.
Application of bending machine in shutter magnet production
1. Forming of metal shells
Bending machines are used to bend the metal shells of prefabricated concrete magnets. Through precise bending, metal sheets can be processed into the required shape to match the magnet blocks and other components inside.
2. Improve production efficiency
Bending machines can quickly mass-produce metal parts of the same shape, reduce the time and error of manual operation, and improve production efficiency. For example, for magnet shells of different specifications, you can quickly switch to produce different models of products by adjusting the mold of the bending machine.
3. Processing of complex shapes
Bending machines can handle complex metal shapes, which is essential for designing magnets with specific functions. For example, the shell of the magnet may require specific angles and grooves to facilitate the fit with the concrete mold. The bending machine can easily achieve these design requirements.
4. Improved material utilization
Precise control of the bending machine can reduce material waste. During the production process, by optimizing the bending angle and position, the metal sheet can be maximized and the production cost can be reduced.
Specific scenarios
Production line integration
On the production line of precast concrete magnets, the bending machine can be integrated with other processing equipment (such as laser cutting machines and welding machines) to achieve an efficient and automated production process.
Customized production
According to the special needs of customers, the bending machine can quickly adjust the processing parameters to produce magnet shells that meet specific requirements.
Through the above methods, the bending machine plays an important role in the production of precast concrete magnets, improving production efficiency, product quality and flexibility.
Application of CNC Lathe machine in shutter magnet production
1. High-precision machining
CNC machines are capable of high-precision metal machining, ensuring that the size and shape of each component meet the design requirements. In the production of precast concrete magnets, accurate machining is essential to ensure the magnet's adsorption and function.
2. Manufacturing of complex shapes
CNC machines are capable of machining complex geometries and details, which is very important for manufacturing magnet shells and internal structures with specific functions. Through computer-aided design (CAD) software, designers can create complex designs, and CNC machines are able to accurately transform these designs into actual products.
3. Reduced manual intervention
The automated nature of CNC machines reduces reliance on manual operations and reduces the risk of human error. This automation not only improves production efficiency, but also ensures product consistency and quality.
4. Improved production efficiency
CNC machines have fast processing speeds and can complete the production of a large number of components in a shorter period of time. This efficient production capacity allows manufacturers to respond quickly to market demand and shorten delivery time.
5. Optimized material utilization
CNC machines are capable of precise cutting and processing, minimizing material waste. By optimizing the cutting path and processing sequence, CNC machine tools can effectively reduce production costs.
Specific scenarios
Production line integration
On the production line of precast concrete magnets, CNC machine tools can be integrated with other equipment (such as laser cutting machines and bending machines) to form an efficient automated production process.
Customized production
According to the needs of different customers, CNC machine tools can quickly adjust the processing procedures to produce magnet parts that meet specific requirements.
In the above ways, CNC machine tools play an important role in the production of precast concrete magnets, improving processing accuracy, production efficiency and product quality